Effective inventory control is crucial for every dental practice, yet many struggle with balancing supply availability and overhead costs. Without a clear system, practices face losses from expired materials or unexpected shortages that disrupt operations. These inefficiencies increase costs, such as expedited shipping fees and wasted inventory, which directly impact profitability. Research shows that inventory-related costs can account for 6% to 12% of a practice's operating expenses (Levin, 2004).1

A disorganized system often arises when team members order supplies without a unified protocol or clear communication. This lack of coordination leads to excessive purchasing or understocking, both of which hinder operational efficiency. Practices that adopt a systemic approach to inventory control, as suggested by Hollister (2015), can reduce these inefficiencies while ensuring steady supply availability.2

Solutions to Inventory Challenges

To address inventory issues, dental practices should implement structured protocols to streamline supply management. Here are five actionable steps:

 

  1. Centralize Inventory: Storing supplies in a single location helps monitor usage patterns and reduces waste. Operations should only stock essential items, leaving the bulk of supplies in a central storage area for better oversight.
  2. Organize Supplies: Arrange materials by frequency of use and procedure type. Proper organization minimizes the time spent searching for items and avoids misplacement, enhancing daily operations (Hollister, 2015).
  3. Tagging System: Implement a tagging system to track minimum inventory levels. When supplies reach a predetermined threshold, team members can trigger reorders using tags, ensuring consistent stock availability without over ordering (National Maternal and Child Oral Health Resource Center, 2016).5
  4. Assign a Supply Coordinator: Designate a team member to oversee inventory management. This role includes maintaining stock rotation, placing orders, and managing vendor relationships. A dedicated coordinator can enhance accountability and improve cost control (Levin, 1999).4
  5. Leverage Technology: Inventory management software streamlines reordering processes, track supply usage, and provides data insights. Tools like Aruba eZ enable automation, reducing manual errors and improving efficiency (Patterson, 1997).3
Full stock inventory ie. Tetric Prime, Adhese Universal, cannulas
Low stock of adhesive and composite materials ie. Tetric Prime, Adhese Universal
Benefits of Vendor Collaboration

Strong vendor relationships are essential for cost-effective inventory management. Vendors can offer volume discounts, training resources, and insights into new products. Regular communication ensures practices stay informed about innovations that enhance operations. Leveraging vendor expertise reduces costs while improving the quality of supplies (Levin, 1999).4

Financial Impact

Effective inventory management positively affects a practice's financial health. Streamlined systems reduce waste, free up capital for investments, and enhance cash flow. Practices can allocate these savings toward staff development, new technology, or patient care improvements, fostering long-term growth and sustainability.

Conclusion

By adopting a systemic approach to inventory management, dental practices can optimize supply availability while minimizing overhead costs. Structured protocols, dedicated roles, and technology-driven solutions ensure efficiency and profitibility. A proactive strategy transforms inventory control from a challenge into an opportunity for growth and operational excellence.

Shannon Pace Brinker, CDA

Shannon Pace Brinker, CDA is a national and international speaker, published author and practicing dental assistant for over 30 years. She has published over 200 articles in regards to Clinical Application and taught thousands of dental assistants across the US and Canada. Shannon and her team of dental assistant trainers have taught over 60,000 dental assistants over the last six years on clinical application for the dental assistant. Shannon has taught at the Nash Institute, Dawson Academy, and Spear Education, instructing through both lectures and hands-on programs.Shannon has a column in Dental Product Report for team evaluation of dental products and materials.

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